UAE-based firm files first ever patent for 3D printing mould

The reusable mould is expected to “revolutionise the way regional construction companies and engineering firms approach urban design”.

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These moulds can be used by fit-out and construction companies to cast concrete, cement, and gypsum in complex shapes at a quicker pace than they would with traditional methods.
These moulds can be used by fit-out and construction companies to cast concrete, cement, and gypsum in complex shapes at a quicker pace than they would with traditional methods.

UAE-based Immensa Technology Company has become the country’s first in line for a patent of its “proprietary method” of producing a mould through 3D printing.

The reusable mould is expected to “revolutionise the way regional construction companies and engineering firms approach urban design”.

Additionally, using the mould also “allows for a wide array of creative applications while negating the burdens involved with current available methods”, Immensa said in a statement.

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According to Construction Week, Edem Dugenboo and Elias El Dik, engineers at Immensa, developed the mould’s production process by combining various 3D printed technologies. These moulds can be used by fit-out and construction companies to cast concrete, cement, and gypsum in complex shapes at a quicker pace than they would with traditional methods.

Dugenboo said: “We came upon the process for this mould while working on various projects related to concrete casting.

“After facing many challenges, we utilised a unique process that comprised a number of different elements and individual processes to come up with a full and effective solution using 3D printers.”

El Dik added: “Immensa works closely with its partners on construction-related [research and development] projects, and we believe there are many applicable uses for 3D printing in the sector.

“This process is still nascent and the possibilities for its use are just revealing themselves to us.”

Fahmi Al-Shawwa, chief executive officer of Immensa, said the patent application is in line with HH Sheikh Mohammed bin Rashid Al Maktoum’s Dubai 3D Printing Strategy.

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